ACS180-04S-25A0-4 ABB Machinery Drive

The ABB ACS180-04S-25A0-4 is a compact, high-performance machinery drive designed for OEMs and system integrators, delivering reliable operation and essential control in a space-saving footprint. As part of ABB’s all-compatible ACS180 series, it combines simplicity, efficiency, and robustness to meet the demands of diverse industrial applications.

Key Specifications

• Power Range: 11 kW (15 HP)
• Voltage: 380–480 V AC (3-phase)
• Current Rating: 23.8 A
• Overload Capacity: 1.1x (adjustable for heavy/light load modes)
• Enclosure: IP20 (dust-tight, protected against solid objects ≥12.5mm)
• EMC Filter: Built-in (C2/C3/C4 category options available)
• Safety Function: Integrated Safe Torque Off (STO, SIL3 certified)
• Cooling: Independent airflow design to minimize dust impact on electronics
• Operating Temperature: 50°C (heavy-duty mode, no derating); up to 60°C (with derating)

Core Features

1.Compact & Space-Saving Design

• Optimized for tight enclosures, supports side-by-side installation to maximize cabinet space.
• Dimensions: Approximately 241mm (H) × 170mm (W) × 174mm (D); Weight: 3.5 kg (varies by configuration).

2. Reliable Performance in Harsh Conditions

• Coated circuit boards and optimized airflow protect against dust, moisture, and thermal stress.
• 50°C ambient temperature rating (heavy-duty) ensures stable operation without derating, critical for demanding environments like food processing or material handling.

3. Advanced Motor Control

• Sensorless vector control for precise torque regulation without encoders.
• Supports both induction motors (IM) and permanent magnet synchronous motors (PMSM), enabling flexibility for diverse applications.
• Adaptive programming allows custom logic development (e.g., sequential control, modular programming) to tailor the drive to specific needs.

4. Energy Efficiency

• Built-in energy optimizer automatically adjusts motor flux to reduce current consumption, lowering operational costs and noise.

5. Easy Integration & Commissioning

• Standard Modbus RTU interface for seamless PLC and industrial network communication.
• Bluetooth-enabled control panel for wireless parameter monitoring and adjustment.
• Spring-loaded terminals and intuitive graphical interface simplify wiring and debugging.

6. Cost-Effective Compliance

• Integrated EMC filter eliminates the need for external filters, reducing system cost and complexity.
• Global certifications (CE, UKCA) ensure compliance with international standards.

Typical Applications

The ACS180-04S-25A0-4 is ideal for compact machinery in industries such as:

• Food & Beverage: Conveyors, mixers, and packaging lines (precise speed/torque control for hygiene and efficiency).
• Material Handling: Small conveyors, hoists, and automated guided vehicles (AGVs).
• Logistics: Sorting systems and warehouse automation.
• Textile: Spinning, weaving, and finishing equipment.
• Commercial Equipment: Automatic doors, treadmills, and pump systems (quiet operation and energy savings).

Why Choose ACS180-04S-25A0-4?

ABB’s ACS180 series redefines compact drives with "everything you need, nothing you don’t" philosophy. This model balances performance, reliability, and ease of use, making it a cost-effective solution for machine builders seeking to optimize space, reduce commissioning time, and ensure long-term operational stability. Backed by ABB’s global warranty and technical support, it delivers peace of mind for mission-critical applications.